Headlight Back Cap
2006-2014 Opel Corsa D
Description
Most LED bulbs have built-in fans and need some space for ventilation. Unfortunately, fitting H7 LED bulbs in Opel Corsa D was a tight fit and the stock back caps of the headlights didn't provide space for ventilation. I designed some new back caps, that use 40mm fan cover with filter so the bulbs can stay cool, but also dust is kept away from entering the headlight. As I stated before, this is a tight fit and since different manufacturers make headlights for the Corsa, small deviations in dimensions between them might make the 3D printed back caps not fitting. Below is a list of some budget(max price for pair 15euros) H7 LED bulbs I bought from different manufacturers. -NOVSIGHT-NIGHTEYE: High quality bulbs but they don't fit. -S2: Too long in the front, they push the reflector. Also they have a short lifespan. (not recommended) -H9 fanless bulbs: They fit easily but they are low quality and low brightness. -C6: Nice cold white and pretty bright but they are a bit too long and push the reflector. Decent quality -Auxito C7: A bit pricey but they are a perfect fit and very bright! (highly recommended) I have also included STL files of the backcaps without the holes for the fan guard(just in case you lost your stock backcap or it broke).
Print Instructions
Standard FDM printing settings: - Layer height: 0.2mm - Infill: 70% - Supports: As needed
Part Description
Most LED bulbs have built-in fans and need some space for ventilation. Unfortunately, fitting H7 LED bulbs in Opel Corsa D was a tight fit and the stock back caps of the headlights didn't provide space for ventilation. I designed some new back caps, that use 40mm fan cover with filter so the bulbs can stay cool, but also dust is kept away from entering the headlight. As I stated before, this is a tight fit and since different manufacturers make headlights for the Corsa, small deviations in dimensions between them might make the 3D printed back caps not fitting. Below is a list of some budget(max price for pair 15euros) H7 LED bulbs I bought from different manufacturers. -NOVSIGHT-NIGHTEYE: High quality bulbs but they don't fit. -S2: Too long in the front, they push the reflector. Also they have a short lifespan. (not recommended) -H9 fanless bulbs: They fit easily but they are low quality and low brightness. -C6: Nice cold white and pretty bright but they are a bit too long and push the reflector. Decent quality -Auxito C7: A bit pricey but they are a perfect fit and very bright! (highly recommended) I have also included STL files of the backcaps without the holes for the fan guard(just in case you lost your stock backcap or it broke).
Print Instructions
Standard FDM printing settings: - Layer height: 0.2mm - Infill: 70% - Supports: As needed